How To Install Gym Flooring For Heavy Equipment
Cut the fluff. If you’re building a serious home gym you care about compression, impact protection, and coverage — not pretty patterns. These interlocking 24"x24" rubber-top/EVA tiles run from 0.4" to 0.79" thick; that range decides whether your rack feet crush the foam or your deadlift drops end in permanent dents. I’ll tell you which packs give real protection, which are budget tiling for cardio rooms, and how to install them so your 1RM sessions don’t wreck the floor or the tiles.
⚡ Quick Answer: Best Home Gym Equipment
Best Balanced Cushioning: AIRHOP 0.56in Thick 48 Sq Ft Exercise Equipment Mats, 12 Tiles Upgraded Rubber Top with High Density EVA Foam, Large Interlocking Puzzle Gym Flooring for Home Gym, Heavy Weight Workout, 24 x 24in
$99.98 — Check price on Amazon →
Table of Contents
- Main Points
- Our Top Picks
- AIRHOP 0.56in Thick 48 Sq Ft Exercise Equipment Mats, 12 Tiles Upgraded Rubber Top with High Density EVA Foam, Large Interlocking Puzzle Gym Flooring for Home Gym, Heavy Weight Workout, 24 x 24in
- AIRHOP 0.79in Thick 48 Sq Ft Exercise Equipment Mats, 12 Tiles Upgraded Rubber Top with High Density EVA Foam, Large Interlocking Puzzle Gym Flooring for Home Gym, Heavy Weight Workout,Black & White
- SUPERJARE 0.56'' Thick 12 Pcs 48 Sq Ft Rubber Top Exercise Equipment Mats, High Density EVA Foam Mats with Rubber Top, Interlocking Gym Flooring for Home Gym, Protective Workout Mat, Black/Grey
- SUPERJARE 0.79'' Extra-Thick Exercise Equipment Mats, 12 Pcs 48 Sq Ft Rubber Top Floor Tiles with High Density EVA Foam, Interlocking Gym Flooring for Home Gym, Workout Mat, Black/Grey
- SUPERJARE 0.4'' Thick 24 Pcs 96 Sq Ft Rubber Top Exercise Equipment Mats, High Density EVA Foam Mats with Rubber Top, Interlocking Gym Flooring for Home Gym, Protective Workout Mat, Black/Grey
- ProsourceFit Puzzle Exercise Mat ½ in, EVA Interlocking Foam Floor Tiles for Home Gym, Mat for Home Workout Equipment, Floor Padding for Kids, Black, 24 in x 24 in x ½ in, 48 Sq Ft - 12 Tiles
- PRAISUN 0.6" Thicker Rubber Top Gym Flooring for Home Gym, 12 Pcs 48 Sq Ft Workout Mats, Exercise Mat, Interlocking Rubber Floor Mats with High Density EVA Foam for Garage, 24 x 24in, Black/Grey
- Buying Guide
- Frequently Asked Questions
- Conclusion
Main Points
- Thickness matters more than brand. 0.79" tiles (AIRHOP 0.79", SUPERJARE 0.79") actually resist compression and are the only ones here I'd trust under a squat rack or regular heavy barbell work; 0.56–0.6" (AIRHOP 0.56", SUPERJARE 0.56", PRAISUN 0.6", Prosource ½") are okay for loaded racks and general lifting but will show wear under explosive drops; 0.4" (SUPERJARE 0.4") is budget coverage—fine for conditioning, not for max effort deadlift drops or kettlebell slams.
- Coverage and footprint are predictable: each tile is 24"x24" (4 sq ft). Twelve-tile packs = 48 sq ft (~6'x8') — good for a single rack or compact platform; the 24-piece SUPERJARE 96 sq ft pack (~8'x12') is the best value if you need full-floor coverage but accept thinner material.
- No published load ratings or durometer numbers — manufacturers hide the real specs. Judge by rubber-top + “high‑density EVA” and thickness. Rubber top improves traction and protects the foam from plate edges, but these are still foam tiles, not commercial virgin rubber — expect crushing under concentrated steel unless you add a plywood subplate under rack feet.
- Installation and longevity trade-offs: interlocking seams are fast and reversible but can separate under lateral forces or heavy wheeled equipment — tape seams or glue them at high‑stress zones. For racks, cut tiles for snug fit then place a 3/4" plywood footprint underneath to spread loads and prevent bottoming out at rack feet or landings.
- Value pick depends on intent: choose AIRHOP 0.79" or SUPERJARE 0.79" if you prioritize protection for heavy lifts and rack use; pick SUPERJARE 0.4" 96 sq ft only if you need inexpensive wall‑to‑wall coverage and won’t be dropping heavy bars; Prosource and the 0.56–0.6" options are solid mid‑range compromises. Don’t buy the thinnest tile expecting deadlift‑platform performance.
Our Top Picks
More Details on Our Top Picks
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AIRHOP 0.56in Thick 48 Sq Ft Exercise Equipment Mats, 12 Tiles Upgraded Rubber Top with High Density EVA Foam, Large Interlocking Puzzle Gym Flooring for Home Gym, Heavy Weight Workout, 24 x 24in
🏆 Best For: Best Balanced Cushioning
This earns "Best Balanced Cushioning" because it actually finds the middle ground: enough give to protect equipment and joints, yet firm enough for stable barbell work. The 0.56‑inch upgraded rubber top over a high‑density EVA foam core dampens impact without turning your deadlift platform into a trampoline. At $99.98 for 48 sq ft (~$2.08/sq ft) you get a modular, low‑cost surface that won't wreck technique or your wallet.
Key features are simple and effective. Twelve 24 × 24 in interlocking tiles install in minutes and sit flat under power racks, benches, and dumbbell racks. The rubber wear layer gives traction and plate protection; the EVA core cuts joint shock during high‑RPE conditioning sets and kettlebell work. It limits ringing from moderate bumper drops and keeps barbell knurling predictable for heavy compound lifts — without the harsh rebound of solid rubber or the mush of thin foam.
Buy this if you’re building a serious home gym on a budget and you do heavy compound lifting but don’t habitually drop fully loaded Olympic barbells from overhead. It’s ideal for racks, benches, squat work, accessory lifts, kettlebells, sled pushes (light to moderate), and high‑volume conditioning. If you want stability for loaded farmer’s carries or a reliable deadlift platform feel, this is the smart compromise.
Honest caveats: 0.56 in is a compromise — not a substitute for 3/4–1 in recycled rubber or a purpose‑built platform if you’re routinely slamming plates. Under concentrated rack feet or heavy dumbbell stacks you may see compression; plywood shims under equipment feet fix that. Expect some initial rubber smell on unboxing.
✅ Pros
- Balanced cushioning and bar stability
- Cheap at ~ $2.08 per sq ft
- Modular 24×24 interlock, fast install
❌ Cons
- 0.56 in thickness not for heavy drops
- Compresses under concentrated rack feet
- Key Feature: Balanced shock absorption and stability
- Material / Build: Rubber top layer + high‑density EVA foam core
- Best For: Best Balanced Cushioning
- Size / Dimensions: 12 tiles, 24 × 24 in each, 48 sq ft coverage
- Thickness: 0.56 inch (approx. 14 mm)
- Special Feature: Interlocking puzzle edges for modular layout
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AIRHOP 0.79in Thick 48 Sq Ft Exercise Equipment Mats, 12 Tiles Upgraded Rubber Top with High Density EVA Foam, Large Interlocking Puzzle Gym Flooring for Home Gym, Heavy Weight Workout,Black & White
🏆 Best For: Best for Heavy Impact
Best for Heavy Impact — and it earns that tag on raw specs, not marketing fluff. AIRHOP’s 0.79‑inch tiles combine a rubber top layer with high‑density EVA foam to soak up drops from barbells and bumper plates without launching the bar or punching through your subfloor. You get 48 sq ft out of the box (12 interlocking tiles) for $119.93 — about $2.50 per square foot — which is real value if you want protection for a power rack, squat work, and heavy compound lifts up to near‑max attempts.
What you feel in the room: reduced rebound, quieter drops, and stable footing for heavy deadlifts and cleans. The rubber surface adds traction for aggressive footwork and kettlebell swings; the dense EVA core limits compression under loaded barbells and benches. Tiles snap together fast — no glue, no adhesive — and you can cut edges to fit around racks or benches. Good coverage per box means you can stage a lifting platform footprint quickly and inexpensively.
Who should buy: serious home‑gym lifters who drop plates occasionally, run high‑RPE sets, and need floor protection without paying commercial rubber prices. If you’re building around a squat rack, bench, and a set of bumpers—and you want to keep the garage floor intact—this is the pragmatic choice. It’s also solid for accessory work: dumbbells, kettlebells, sled pushes on short runs, and cable machine footplates.
Caveats: this isn’t a commercial 1.25–2.0" slab. Repeated heavy overhead drops from stacked 45s over long periods will compress more than thick recycled rubber. Seams are visible and can shift under extended sled or prowler use. Manufacturer warranty and explicit weight capacity aren’t clearly stated, so don’t expect official commercial ratings — treat it like heavy‑duty home gear, not gym‑floor industrial.
✅ Pros
- Dense rubber top with high‑density EVA core
- Low cost ~ $2.50 per square foot
- Quick interlocking tiles, easy install
❌ Cons
- Only 0.79" thick, not commercial slab thickness
- Seams can shift under extensive sled work
- Key Feature: heavy‑impact protection for home gyms
- Material / Build: rubber top layer over high‑density EVA foam
- Best For: Best for Heavy Impact
- Size / Dimensions: 12 tiles = 48 sq ft footprint
- Thickness / Shock Absorption: 0.79 in (~20 mm), good shock damping
- Price / Value: $119.93 box (~$2.50 per sq ft)
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SUPERJARE 0.56'' Thick 12 Pcs 48 Sq Ft Rubber Top Exercise Equipment Mats, High Density EVA Foam Mats with Rubber Top, Interlocking Gym Flooring for Home Gym, Protective Workout Mat, Black/Grey
🏆 Best For: Best for Traction
Rated "Best for Traction" because that rubberized top bites your shoes and doesn't let go. The textured rubber surface on these 0.56" interlocking tiles gives way less slip than plain EVA or thin foam. Real-world: you can hit heavy RPE pulls, cleans, and quick footwork without your feet skating across the garage. Specs matter — 12 pieces cover 48 sq ft, listed price $94.97 (~$1.98/sq ft), 4.6★ customer rating. That price-to-traction ratio is why it outranks cheaper slick mats.
Build is simple and honest: high-density EVA core with a rubber top skin. The rubber top provides grip and a low-friction contact for barbell knurl, shoes, and kettlebell handles. The 0.56" thickness keeps the surface firm — good for maximal force transfers during squats, bench presses, and deadlifts where you want stability more than bounce. Interlocking edges cut down install time. Lightweight tiles are easy to position or remove for temporary setups. Value per dollar is very strong for traction-focused use.
Buy this if your priority is traction and stability for loaded compound lifts, Olympic lifts, and dynamic work. If you run RPE sets near your 1RM and hate slipping, these are a sensible, low-cost choice. They're also decent under benches, cable machines, and dumbbell racks where you want a firm platform that won't blister your feet. Great for mixed-use home gyms that need a grippy surface without paying commercial rubber prices.
Caveats: 0.56" is not a rubber floor for repeated heavy bumper drops. Expect some compression and edge gapping under concentrated rack feet or heavy plate slam. The EVA core can tear if you drag rough sleds or slide heavy metal across seams. Also, the seller doesn't advertise a long commercial warranty — consider heavier tiles if you plan daily, high-volume drops.
✅ Pros
- Excellent shoe-to-floor traction
- Very affordable per square foot
- Fast interlocking, easy DIY install
❌ Cons
- Thin for repeated bumper drops
- Edge seams can separate under load
- Key Feature: Rubberized textured top for superior traction
- Material / Build: High-density EVA core with rubber top skin
- Best For: Best for Traction — heavy compound lifts, Olympic work
- Size / Dimensions: 12 pcs — 48 sq ft total, 0.56" thickness
- Impact Absorption: Firm platform; moderate shock absorption
- Installation / Warranty: Interlocking tiles; no long commercial warranty disclosed
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SUPERJARE 0.79'' Extra-Thick Exercise Equipment Mats, 12 Pcs 48 Sq Ft Rubber Top Floor Tiles with High Density EVA Foam, Interlocking Gym Flooring for Home Gym, Workout Mat, Black/Grey
🏆 Best For: Best for Heavy Lifting
This one earns the "Best for Heavy Lifting" slot because it delivers the specs that matter: 0.79" of rubber-top over high-density EVA foam, 12 interlocking tiles that cover 48 sq ft, and a street price of $139.99. That combination gives real crush resistance under rack feet, bench bases, and the typical traffic of heavy compound work — squats, deadlifts, presses — without forcing you into the wallet-drain of vulcanized rubber. It’s the practical compromise for serious lifters who want a resilient floor that actually protects concrete and equipment.
What you get in the real world: a rubber wear layer that resists abrasion and kettlebell scuffs, an EVA core that dampens impact and reduces noise, and interlocks you can cut to fit around racks and platforms. Installation is fast — snap tiles, trim with a utility knife, bolt your rack through the tile if needed. It eats up sound and vibration better than thin mats, so RPE-heavy sessions don’t sound like a construction site. The 4.4-star feedback matches what I see: good performance for loaded racks and general heavy training, with the caveat that it isn’t identical to thick virgin rubber.
Who should buy this: lifters building a serious home gym in a garage or basement who want coverage for a power rack, bench, and free-weights without paying for full rubber slabs. If you’re bolting a squat rack, doing sets to near-1RM and dropping plates occasionally, this is solid value. If your training model is frequent high-drop sets off blocks (daily bumper drops at high RPE), you should plan a true platform or add thicker rubber in the impact zone.
Downsides, straight: it’s essentially EVA with a rubber top — not vulcanized rubber — so repeated hard bumper drops will eventually compress and nick the edges. Expect some initial off-gassing and a little edge separation if the floor is uneven. No miracle: great value, but not a commercial-level drop surface.
✅ Pros
- Excellent value per square foot
- Rubber top resists abrasion
- Easy interlocking install and clean cuts
❌ Cons
- Not rated for repeated heavy bumper drops
- EVA core will compress over time
- Weight Capacity: Supports racks and heavy equipment; not drop-rated
- Material / Build: Rubber wear layer over high-density EVA core
- Best For: Best for Heavy Lifting
- Size / Dimensions: 12 tiles — 48 sq ft coverage
- Thickness: 0.79 inches total
- Price / Value: $139.99 — strong budget value per sq ft
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SUPERJARE 0.4'' Thick 24 Pcs 96 Sq Ft Rubber Top Exercise Equipment Mats, High Density EVA Foam Mats with Rubber Top, Interlocking Gym Flooring for Home Gym, Protective Workout Mat, Black/Grey
🏆 Best For: Best for Large Areas
They earn the "Best for Large Areas" slot because this kit covers 96 sq ft with 24 interlocking 24"x24" tiles at a dirt-cheap $169.99 — roughly $1.77 per square foot. That footprint and price make it the obvious choice when you need to blanket a garage or basement fast without bankrupting the build. It’s modular, fast to lay, and the rubber-top EVA gives better surface grip than plain puzzle foam. Don’t confuse coverage with crash protection — 0.4" (≈10mm) thickness is light. This is value-first flooring, not a heavy-plate deadlift platform.
Construction and real-world tradeoffs are straightforward. High-density EVA core with a textured rubber top delivers traction for sleds, treadmills, benches, and dumbbell work. The tiles lock together cleanly and cut easily to fit around racks and machines. Install is minutes instead of hours; clean-up is simple — wipe or mop. It dampens foot noise and protects subfloors from everyday wear. But it compresses under concentrated loads and won’t absorb Olympic bumper drops or aggressive RPE-10 singles without adding sacrificial rubber under the bar path.
Who should buy this: lifters building large, multi-station home gyms on a budget. If your sessions are heavy sets, machines, tempo work, kettlebells, and moderate dumbbell loads, these tiles are a pragmatic choice. Good for conditioning areas and under cardio gear where you need coverage and grip more than drop protection. Serious powerlifters and Olympic lifters should treat these as underlayment only — pair with 3/4" solid rubber or a proper platform where you pull heavy 1RM attempts.
Honest caveats: 0.4" thickness limits shock absorption and long-term resilience under point loads. Edges can separate under lateral traffic; seams may show if you move heavy rigs. EVA can scuff or tear from rough knurling and repeated plate abrasion. Finally, warranty and heavy-duty drop ratings? Not part of the value pitch — if you need certified load ratings, look at commercial-grade vulcanized rubber instead.
✅ Pros
- Massive 96 sq ft coverage
- Low cost per square foot
- Textured rubber top for grip
❌ Cons
- Only 0.4" thick — poor drop protection
- Seams can separate under heavy traffic
- Key Feature: Large-area coverage at low cost
- Material / Build: High-density EVA core with rubber top
- Weight Handling / Load: Suitable for machines, dumbbells; not for drops
- Size / Dimensions: 24 pcs — 24"x24" tiles, 96 sq ft total
- Thickness: 0.4" (≈10 mm)
- Special Feature: Interlocking tiles for quick install
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ProsourceFit Puzzle Exercise Mat ½ in, EVA Interlocking Foam Floor Tiles for Home Gym, Mat for Home Workout Equipment, Floor Padding for Kids, Black, 24 in x 24 in x ½ in, 48 Sq Ft - 12 Tiles
🏆 Best For: Best for Kids' Playrooms
It earns "Best for Kids' Playrooms" because it's cheap, soft, and idiot-proof to install — exactly what parents need when toddlers, toy trucks, and yoga mats share the same floor. The ProsourceFit ½‑inch EVA puzzle tiles give a low‑impact surface that cushions falls, muffles toys being thrown, and keeps little feet from slipping on hardwood. At about $1.04 per square foot for a 48 sq ft kit, it's value-forward for play areas where comfort and quick cleanup matter more than load‑bearing performance.
Key specs up front: 12 interlocking tiles, 24" x 24" each, ½" thickness, closed‑cell EVA foam, 48 sq ft coverage, $49.99 retail, 4.6 stars from users. Real-world benefits — fast tool‑free install, tiles lift out for cleaning or storage, the foam is warm underfoot and dampens light noise and vibration (kids crying, not dropped plates). The surface is grippy for bodyweight work, mobility drills, baby crawling, and sled‑minus‑the‑sled play. Cheap enough to replace when it starts chewing up under sneakers or crayons.
Who should buy: parents building playrooms, landlords wanting a removable floor solution, or lifters who need a soft corner for mobility, warmups, yoga, or band work. Serious lifters who train RPE 9–10 or drop bumper plates on purpose: don’t. This is not a gym subfloor. It compresses under concentrated loads and will shred if you drag iron across it. Use it as padding away from your rack, or as a top layer over proper rubber if you want cushion without sacrificing protection.
Honest drawbacks: half‑inch EVA is thin and will bottom out under heavy dumbbells and squat racks. Tiles can separate at seams with high lateral movement, and EVA has that initial off‑gassing smell that fades. No clear manufacturer weight rating or robust warranty for gym use — treat it as light‑duty household flooring, not structural gym protection.
✅ Pros
- Very affordable per square foot
- Tool‑free, fast interlocking installation
- Soft, warm, non‑slip for kids
❌ Cons
- Not rated for dropped plates
- Compresses under concentrated loads
- Key Feature: Affordable cushioned play surface (~$1.04/ft²)
- Material / Build: Closed‑cell EVA foam, interlocking edges
- Weight Capacity: Light‑duty — not for heavy equipment
- Size / Dimensions: 24" x 24" x ½" per tile; 12 tiles, 48 sq ft
- Best For: Best for Kids' Playrooms
- Special Feature: Removable, easy to clean puzzle tiles
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PRAISUN 0.6" Thicker Rubber Top Gym Flooring for Home Gym, 12 Pcs 48 Sq Ft Workout Mats, Exercise Mat, Interlocking Rubber Floor Mats with High Density EVA Foam for Garage, 24 x 24in, Black/Grey
🏆 Best For: Best for Garage Floors
This tile earns "Best for Garage Floors" because it gives you durable coverage without fleecing your wallet. At $99.98 for 48 sq ft (12 tiles, 24×24 in) and a 0.6" thicker rubber top, it beats thin EVA puzzle mats on compression resistance and traction. It’s the practical choice when you're protecting concrete under a power rack, bench, and a rack of plates — not a gimmick floor for Instagram photos.
Build-wise it’s a high-density EVA core with a rubberized wear layer and interlocking edges. The 0.6-inch thickness isolates vibration, reduces noise, and damps barbell bounce better than 1/4" options. Install is fast — snap the tiles together, trim where needed, and you’ve got a stable footprint for compound lifts: squats, bench, deadlifts. It’s grippy enough for sled work and kettlebell swings, and it won’t shred under a parked rack or garage traffic.
Who should buy it: lifters building a serious garage gym on a budget. If you need 40–50 sq ft of usable, install-and-forget flooring for a power rack, bench, and dumbbell zone, this is the right call. Good for RPE work up to heavy singles and everyday training where you rarely intentionally drop bumper plates from significant height.
Honest caveats: it’s not a competition-grade platform. Repeated heavy bumper drops at max 1RM will eventually compress the EVA and transmit impact to concrete. The tiles can show wear where plates contact repeatedly and edge seams can separate under lateral traffic. Smell and slight expansion in hot garages are possible. For elite drop work, add a dedicated 3/4" virgin rubber platform.
✅ Pros
- Excellent value per square foot
- 0.6" thicker rubber top
- Interlocking 24×24 tiles, quick install
❌ Cons
- Not ¾" competition-grade drop protection
- EVA compresses under high point loads
- Weight Capacity: Suits racks, benches, dumbbells; not industrial-rated
- Material / Build: High-density EVA core with rubberized wear layer
- Best For: Best for Garage Floors
- Size / Dimensions: 12 pcs, 24×24 in each, 48 sq ft total
- Thickness: 0.6 inches — thicker than basic puzzle mats
- Special Feature: Interlocking edges for fast, tool-free install
Factors to Consider
Frequently Asked Questions
How thick should gym flooring be for a power rack and heavy deadlifts?
Use at least 3/4" (18–20mm) solid rubber under racks and deadlift areas. For aggressive drop work or heavy dumbbell racks consider 1" or a dedicated deadlift platform (hardwood center + rubber surround). Anything below 1/2" is a compromise and will deform under repeated point loads.
Can I install rubber flooring directly on concrete?
Yes, but prep matters. Test the slab for moisture and use a vapor barrier or primer if needed; for rolls you’ll often use adhesive, while tiles can float over a moisture mat. For racks and machines install 3/4" plywood under the rubber to distribute point loads and prevent indentations.
Do I need plywood under a power rack or bench?
For serious racks and plate-loaded machines — yes. Plywood (3/4" exterior grade) spreads the load, keeps feet from punching into thin rubber, and makes it easier to bolt racks. You can float tiles without plywood for light use, but that’s a trade-off against long-term durability under heavy loads.
Are interlocking tiles as durable as rolled rubber?
Interlocking tiles can be durable if they’re dense rubber and thick (3/4"+), but cheap EVA or low-density tiles are a false economy. Rolled rubber often offers better seamless coverage and vibration isolation for heavy drops, while tiles are easier to DIY and replace in sections. Choose based on use-case: rolls for heavy drop zones, tiles for flexible layouts and lighter use.
Will rubber flooring protect my concrete or wood subfloor from damage?
Yes, if it’s the right thickness and density. 3/4" solid rubber or a platform will absorb impact and prevent plate dents and scratches; thinner mats will only reduce scuffs. For extreme point loads (heavy equipment or single-leg fixtures) add plywood under the rubber to distribute force.
What’s the best way to build a deadlift platform at home?
Build a 4'x8' platform with a 3/4" hardwood center panel (oak or maple) and 3/4" rubber surround panels on either side. Hardwood gives consistent bar feel and pop; rubber protects the subfloor and reduces noise. Secure the layers to a plywood base and leave small expansion gaps to avoid buckling.
How do I clean and maintain gym rubber flooring?
Keep it simple: sweep, then mop with a mild detergent or specialized rubber cleaner; avoid petroleum-based cleaners and harsh solvents. For seams and glued rolls check periodically and re-adhere loose edges; rotate heavy-equipment feet if you see indentations forming. Proper maintenance keeps warranties valid and prevents premature wear.
Conclusion
If you lift heavy in a home gym, don’t cheap out on flooring — your 1RM and your subfloor depend on it. My pick: 3/4" dense rubber tiles or rolls over a 3/4" plywood subfloor for racks and heavy dumbbell areas, plus a hardwood-centered deadlift platform with rubber wings. Spend a little more up front for proven specs and warranty — it’s the only way to save money long-term.






